Set of 5 1/2", 5 3/4", 6 5/8" oil well section casing accessories

Description / Application

This set of casing accessories is applied for section run and cementing of 5 1/2"-6 5/8" production casings in oil and gas wells.

Set of accessories includes:

    - rotating liner hanger;

    - casing tie back device;

    - cementing collar (optional);

    - cementing device (optional).

Running and cementing procedure of the casing sections has two options:

Option 1

СRun of liner; cementing of liner; run of upper casing section; flushing and cementing of the well, joining of the upper casing section with liner; pulling up of the upper casing section to calculated tension. This option of sectional run and cementing is the most commonly used, for joining of production casing sections are mostly carried out in cased hole. In this case cementing collar is not applied.

Option 2

СRun of liner; cementing of liner; run of upper casing section with cementing collar; joining of the upper casing section with liner; pulling up of the upper casing section to calculated tension; flushing of the well; cementing job, shutting of cementing collar’s ports. This option of sectional run and cementing is used in case of spotting of the tie back in open hole as well in case of collapse or destruction of intermediate casing in interval of production casing’s upper section run or other factors, impeding to easy axial move of liner.


Rotating liner hanger ОП-140, 146, 168

Description / Application

Function, design and operating principal of rotating liner hanger for production casing are identical to function, design and operating principal of rotating liner hanger for intermediate casing.

The temperature range of liner hanger use is unlimited.

Specifications

Item Description ОП-140
SI Units English Units
1 Dimensions:
   - outer diameter
   - length
   - crossover body’s bore diameter
   - liner wiper plug’s bore diameter
190 - 195 mm
2500 - 3000 mm
118 mm
40 mm
7.48" - 7.68" 
98.425" - 118.11"
4.646"
1.575"
2 Allowable cementing pressure 22 MPa 3.19 KPSI
3 Test pressure 25 MPa 3.63 KPSI
4 Liner wiper plug’s shear pressure 6 - 8 MPa 870 - 1160 KPSI
5 Cage and body pin’s shear weight 8 - 10 t 17.6 - 22.0 Klb
6 Working tension capacity 200 t 440.9 Klb

Item Description ОП-146
SI Units English Units
1 Dimensions:
   - outer diameter
   - length
   - crossover body’s bore diameter
   - liner wiper plug’s bore diameter
192 - 198 mm
2500 - 3000 mm
124 mm
40 mm
7.56" - 7.80"
98.425" - 118.11"
4.889"
1.575"
2 Allowable cementing pressure 22 MPa 3.19 KPSI
3 Test pressure 25 MPa 3.63 KPSI
4 Liner wiper plug’s shear pressure 6 - 8 MPa 870 - 1160 PSI
5 Cage and body pin’s shear weight 8 - 10 t 17.6 - 22.0 Klb
6 Working tension capacity 200 t 440.9 Klb

Item Description ОП-168
SI Units English Units
1 Dimensions:
   - outer diameter
   - length
   - crossover body’s bore diameter
   - liner wiper plug’s bore diameter
195 - 206 mm
2500 - 3000 mm
144 mm
40 mm
7.68" - 8.11"
98.425" - 118.11"
5.669"
1.575"
2 Allowable cementing pressure 22 MPa 3.19 KPSI
3 Test pressure 25 MPa 3.63 KPSI
4 Liner wiper plug’s shear pressure 6-8 MPa 870-1160 PSI
5 Cage and body pin’s shear weight 8-10 t 17.6-22.0 Klb
6 Working tension capacity 200 t 440.9 Klb
1 Mandrel
2 Body
3 Lock Sleeve
4 Rim
5 Ring
6 Ring
7 Cage
8 Plug Seat
9 Lock Ring
10 Crossover
11 Shear Pin
12 Drill Joint Crossover
13 Liner Wiper Plug
14 Drill Pipe Wiper Plug


Casing Tie Back device ПС-140, 146, 168.

Description / Application

Casing Tie Back device ПС is used for hermetic coupling of the casing sections with subsequent tensioning of them before or after cementing. Tensioning is made before waiting on cement for compensation of casing’s temperature broadening and securing casing straightness. Device is versatile and provides tightness of coupling unit both in tension and in slack. Design of device allows junction to release in case of accidental premature junction.

Specifications

Item Description ПС-140
SI Units English Units
1 Dimensions:
   - outer diameter
   - length
   - bore diameter
192 mm
1100 mm
118 mm
7.56"
3.61 ft
4.65"
2 Allowable cementing pressure 35 - 70 MPa 5.08 - 10.15 KPSI
3 Test pressure 12 - 14 t 26.5 - 30.8 Klb
4 Liner wiper plug’s shear pressure 40 - 70 t 88.2 - 154.3 Klb

Item Description ПС-146
SI Units English Units
1 Dimensions:
   - outer diameter
   - length
   - bore diameter
192 mm
1100 mm
124 mm
7.56"
3.61 ft
4.88"
2 Allowable cementing pressure 35 - 70 5.08 - 10.15 KPSI
3 Test pressure 12 - 14 t 26.5 - 30.8 Klb
4 Liner wiper plug’s shear pressure 40 - 70 t 88.2 - 154.3 Klb

Item Description ПС-168
SI Units English Units
1 Dimensions:
   - outer diameter
   - length
   - bore diameter
192 mm
1100 mm
118 mm
8.27"
3.54 - 3.61 ft
5.59"
2 Allowable cementing pressure 35 - 70 MPa 5.08 - 10.15 KPSI
3 Test pressure 12 - 14 t 26.5 - 30.8 Klb
4 Liner wiper plug’s shear pressure 40 - 70 t 88.2 - 154.3 Klb

At second casing section run rigid centralizer is installed immediately above ПС-140, 146 or 168 devices. In case of casing sections junction being made in open hole, spring centralizer is fixed immediately above Tie Back Device.

Design

Tie Back device ПС consists of Mandrel (1) equipped with Collet (2), that has left-hand thread identical to RLH Body thread, Packer (3), Shoe (5). All parts of device are mounted on Mandrel (1), are protected by Cover (8) with Shear Pins (7) to prevent damage of packer element and seal rings as well as collet at run in hole. See the chart below.

Operation.

At casing sections tagging, Cover (8) rests against RLH Body. At that, shearing of Pins (7) results and Mandrel (1) of Tie Back enters in RLH Tie Back Receptacle. Collet (2) interlocks to left-hand thrust thread. With tension Collet (2) sets and Packer (3) squeezes, providing tightness of junction. If connection was at some reason failed, junction can be made with slack off.

1 Mandrel
2 Collet
3 Packer
4 Slotted Nut
5 Shoe
6 Spacing sleeve
7 Shear Pin
8 Cover
9 Cap
10 Sleeve
11 Tip
12 Seal Ring


MЦ-140, 146, 168 Cementing Collar.

Description / Application

Cementing Collar MЦ-140, 146, 168 is used for cementing of the 5 1/2”-6 5/8” casings second section at connected position.

Specifications

Item Description MЦ-140
SI Units English Units
1 Test pressure 40 - 70 MPa 5.80 - 10.15 KPSI
2 Working axial load 250 t 551 Klb
3 Shear pressure 6 - 8 MPa 870 - 1160 PSI
4 Outer diameter 160 mm 6.30"
5 Length 500 - 530 mm 1.64 - 1.74 ft

Item Description MЦ-146
SI Units English Units
1 Test pressure 40 - 70 MPa 5.80 - 10.15 KPSI
2 Working axial load 250 t 551 Klb
3 Shear pressure 6 - 8 MPa 870 - 1160 PSI
4 Outer diameter 170 mm 6.69"
5 Length 500 - 530 mm 1.64 - 1.74 ft

Item Description MЦ-168
SI Units English Units
1 Test pressure 40 - 70 MPa 5.80 - 10.15 KPSI
2 Working axial load 250 t 551 Klb
3 Shear pressure 6 - 8 MPa 870 - 1160 PSI
4 Outer diameter 192 mm 7.56"
5 Length 500 - 530 mm 1.64 - 1.74 ft

Design

Body (2) by Shear Pins (3) holds Sleeve (4) with Seal Rings (8). In the lower part of the sleeve there are ports, which are coincided with ports of the Body (2). For Sleeve (4) fixing in closed position, Spring Ring (5) is embedded in Body. To prevent Sleeve rotation while drilling out as well as hole drilling, Catches (6) are installed. At the upper part Seat (1) is immediately set on Sleeve. Conical form of the Seat conforms to cone of Float Valve (9) plate. See the chart.

Operation

After entire volume of cement slurry has been pumped in, and cementing plug has been launched, displacement liquid is pumped until cementing plug reaches Seat (1). At 870-1160 PSI (6-8 MPa) pressure build up Shear Pins (3) are sheared. Then Sleeve (4) moves downwards until its slots set on Catches (6). As result closing of the Body ports effects and Body tightness is reached. As well Float Valve stem shear pin is sheared, Valve Plate (9) drops and Float Valve loses its function.

1 Seat
2 Body
3 Shear Pin
4 Sleeve
5 Spring Ring
6 Catch
7 Hold Ring
8 Seal Ring
9 Valve Plate


Cementing Device ПЦ-140, 146, 168 .

Description / Application

Device is applied for preventing of occasional direct and back-flow after bump, averts cementing slurry’s flow from annular to casing in case of float valves tightness loss.

Such events occur quite often after well flushing with heavy drilling mud as well at cementing process.

ПЦ device is installed in lower part of the liner immediately or in one pipe above Float Valve.

Specifications

Item Description ПЦ-140
SI Units English Units
1 Dimensions:
   - outer diameter
   - length
   - bore diameter
160 mm
350 - 400 mm
118 mm
6.30"
1.15" - 1.31"
4.65"
2 Test pressure 40 - 70 MPa 5.80 - 10.15 KPSI

Item Description ПЦ-146
SI Units English Units
1 Dimensions:
   - outer diameter
   - length
   - bore diameter

170 mm
350 - 400 mm
124 mm
6.69"
1.15" - 1.31"
4.88"
2 Test pressure 40 - 70 MPa 5.80 - 10.15 KPSI

Item Description ПЦ-168
SI Units English Units
1 Dimensions:
   - outer diameter
   - length
   - bore diameter
190 mm
350 - 400 mm
144 mm
7.48"
1.15" - 1.31"
5.67"
2 Test pressure 40-70 MPa 5.80 - 10.15 KPSI

Design

Device consists of Body (1), in lower part of which, cast iron Cone (5) with ports for flushing and cementing is screwed in. In the upper part of the crossover taper cast iron Sleeve (3) is fixed with Shear Pins (4) and is sealed to Body (1) with Seal Rings (2).

Operation

At the cementing finish moment of bump, with additional pressure 725 - 870 PSI (5 - 6 MPa) Shear Pins (4) are sheared. At that, due to force made by additional pressure, Sleeve (3) wedges on the Cone (5), which has taper 0°30'. Thus circulating (cementing) ports get closed, that excludes possibility of direct and back flow.

1 Body
2 Seal Rings
3 Taper Cast Iron Sleeve
4 Shear Pin
5 Cast Iron  Cone


Mechanical Liner Hanger ПМ-140, 146, 168

Description/Application

Mechanical Liner Hanger ПМ is applied for hanging of production liner at determined depth after its cementing in intermediate casing.

Appliance of Hanger in casing assembly allows to secure liner’s straightness at waiting on cement period and detachment of running tool from liner immediately after cementing finish, that in return considerably shortens period of well casing.

Specifications

Item Description ПМ-140
SI Units English Units
1 Length of assembled hanger 800 - 830 mm 2.62  - 2.72 ft
2 Maximum diameter of cone 213 mm 8.39"
3 Minimum drift diameter 118 mm 4.65"
4 Hydraulic test pressure 25 - 70 MPa 3.63 - 10.15 KPSI
5 Carrying capacity 150 t 331 Klb

Item Description ПМ-146
SI Units English Units
1 Length of assembled hanger 800 - 830 mm 2.62 - 2.72 ft
2 Maximum diameter of cone 213 mm 8.39"
3 Minimum drift diameter 124 mm 4.88"
4 Hydraulic test pressure 25 - 70 MPa 3.63 - 10.15 KPSI
5 Carrying capacity 150 t 331 Klb

Item Description ПМ-168
SI Units English Units
1 Length of assembled hanger 800 - 830 mm 2.62 - 2.72 ft
2 Maximum diameter of cone 213 mm 8.39"
3 Minimum drift diameter 144 mm 5.669"
4 Hydraulic test pressure 25 - 70 MPa 3.63 - 10.15 KPSI
5 Carrying capacity 200 t 441 Klb

Design

Mechanical Hanger ПМ consists of Body (1), on the upper part of which Cone (2) is screwed up. On the lower part of Body (1) Inner Sleeve (8) with groove for hanger activating is pressed on. On the Inner Sleeve (8) Outer Sleeve (4) is drawn on, to which by Bolts (9) through Rods (6) Dies (3) are attached.

For centering of the Hanger and simultaneous its activating, to Outer Sleeve (4) with Bolts (10) Springs (5) are attached. In Outer Sleeve (4) there is embedded Screw (7), which is inserted in working groove of Inner Sleeve (8). See the chart.

Operation

After finish of cement slurry pumping and getting of bump, reciprocate liner and determine its weight together with running string.

Pick up string 2` - 3` (0.5- 1 m) above the bottom, fix it in this position, turn clockwise, accounting liner top moved not less 90° to push Screw (7) to extreme left position in Inner Sleeve (8) groove.

With let string down wedge Dies (3) on Cone (2) in previous casing.

Check reliability of hanging with slack down 22 - 33 Klb (10 - 15 t) of running tool weight. Open circulating ports of Hanger to flush excess slurry out of liner top.

Detach running tool from liner.

1 Body
2 Cone
3 Die
4 Outer Sleeve
5 Spring
6 Rod
7 Screw
8 Inner Sleeve
9 Die Bolt
10 Spring Bolt


For the Customers from the territory of Ukraine

Carbon, LLC

53, Marshala Biruzova Str.,
Poltava city, 36007, Ukraine
Website: http://www.carbon-ua.com/
tel. +38 0532 61-18-44, +38 0532 50-97-94
E-mail:
Sales Department: sale@carbon-ua.com
Production Department: production@carbon-ua.com
Service Department: service@carbon-ua.com

For the Customers outside of Ukraine

Pilot Drilling Technologies, LLC

Suite 210,
22, Veterinarnaya Str.,
Poltava city, 36008, Ukraine
Website: http://www.pilot-dt.com/
tel. +38 0532 69-45-29, +38 0532 50-82-34
E-mail: pilot-dt@mail.ru
Skype:
My status Skype-name: voloshynivskij_vasilij
Vasiliy Voloshynivskiy

Time zone: GMT +02:00 (Kiev)

13.08.2009